Flame Laminating Services

U.S. Laminating Corp. has been an expert in industry for decades and provides an array of quality laminating services, including flame lamination. Our ability to provide customers with the best products and materials on the market is unparalleled in our industry and we aim to meet all of your requirements and specifications. Flame lamination is an effective method for bonding flexible foams and certain non-wovens to a variety of other substrates, such as fabrics, films and papers. It is used to produce laminates by bonding foam/fabric or foam/film by passing the foam over an open flame. Exposure to the flame creates a thin layer of molten polymer on the foam surface, which is then brought into contact with the secondary layer under pressure to develop a bond between the two surfaces. 

Flame Laminating Process

  1. The process of flame laminating involves passing a substrate through a controlled flame changing the surface of the foam to a molten state.
  2. This process occurs over an open flame, which then creates a thin, tacky layer of melted polymer on the foam surface.
  3. Another substrate is then brought into direct contact with the molten foam under controlled tension and pressure.
  4. As the molten foam rapidly cools, a cohesive bond is formed at the interface between the foam and textile.

Using the process of flame lamination leads to some benefits and there are many factors that control the amount of bond strength achieved between the foam and the substrate. This includes the speed and distance at which the foam passes through the controlled flame. No adhesives are needed, which is one of the biggest advantages with flame lamination. This saves you money, as well as eliminates any risk of adhesives seeping in and causing a bond failure, allowing you to create a more durable product and it is easier to recycle than other laminated materials.

Flame Laminating Uses

From car seats to foot insoles, U.S. Laminating Corp is able to create these materials through flame lamination. Automotive soft trim interior materials such as automotive headliner, seating, and door panel applications are largely derived from composite materials flame laminated. Orthopedic braces, sound attenuation materials, footwear components, and many other composite materials are the result of the flame laminating process. This flexibility in applications and uses makes it a great material for businesses across the country.  

It is also a great material for customization. Due to the many uses and applications, it is a simple product to customize to fit to your needs. We can manufacture this product to exclusively adhere to the rigors and demands of your industry. We are proudly able to provide our nationwide flame lamination to customers nationwide, as well as internationally. This allows us to reach clients around the globe and provide them with our outstanding laminating services.

Flame Laminating Services You Can Trust!

U.S. Laminating has years of experience providing customers with quality flame lamination services and materials. We ship our lamination products both domestically and internationally, so no matter where you business is located we can be your lamination provider. There are quite a few benefits to using this laminating process and through the years we have developed quality methods and techniques. If you are interested in this type of lamination, contact our offices today. The number to call is 631-567-0300. We can discuss with you the possibilities attained by using our lamination services, as our staff performs an array of laminating services that span across many industries. You will be surprised about all the ways we can help you!